A gypsum production line consists of several processes and equipment used in the production of gypsum powder. Read on to learn about the machines used in the process, as well as the processes involved and how much they cost. Then, you can decide if a gypsum production line is right for you.
Machines used in gypsum powder production line
Gypsum is a mineral powder that can be used in construction materials, model molds, architecture, agriculture, dentistry, and crafts. It can be ground to a fine powder by using European coarse powder milling machines. These machines can achieve machining fineness up to 3 mm. These machines are also known as Gypsum Powder Production Line.
Choosing the right machine to meet the needs of your plant is critical. You should choose reliable and energy-efficient equipment. A well-chosen machine will reduce the amount of labor-intensive tasks that must be performed by the on-site staff. Ideally, it will also have low-maintenance and air-tightness.
The gypsum powder production line starts with crushing the raw materials. Large chunks of gypsum ore are conveyed into the grinding machine. Once the materials reach a certain fineness, the powder is calcinated. If the fineness is not enough, the powder is sent back to the gypsum making machine for further grinding. Afterwards, the qualified gypsum powder is transported to the product workshop. The finished product is a white, colorless, translucent powder.
Construction plaster production line generally consists of five parts: Crushing system, liming system, storage and transportation system, and control electric system. In the crushing system, gypsum raw material enters through the feeder and is crushed into small particles under 30mm. Depending on the production requirement, different types of crushers are selected. Some of the common types are PE jaw crushers, PC hammer crushers, and PF impact crushers. They may also be equipped with dust removal equipment.
Equipment used in gypsum powder production line
Gypsum powder production line can be a complete production line that consists of various components, including storage system, raw material feeding system, batching system, and mixing system. These equipments are used in different production processes, including agglomeration, industrial processing, recycling, and road construction.
The equipment used in gypsum powder production can process a wide range of materials, including brittle, flammable, and nonflammable materials. In total, there are more than 100 different types of materials that can be processed using a gypsum powder production line.
Crushing is the first stage in gypsum powder production. Crushing is done by impact crushers, cone crushers, or hammer crushers. Once the gypsum is ground to a specified particle size, it is sent to a furnace for further processing. The final product must meet the requirements of the customer.
Grinding is done by a dry process using a ball mill. The ball mill has the ability to change the grinding time, which reduces the need for labor input. Ball mills are made from high-quality materials, which means they have a long service life and high mechanical load-bearing capacity. In addition, the actuators used in this process are designed to reduce operating time and cost.
The fluidized bed is divided into two sections by a separator. The upper bed contains the raw gypsum powder, while the lower bed is used for the final dehydration process. The steam in the heated bed causes the solid gypsum powder to dehydrate. This steam mixture also creates a vacuum and makes the powder light and fluffy. It then flows to the outlet automatically.
Gypsum powder can be produced in two main types – a and b-gypsum. A-gypsum is a natural type with a lower porosity than b-gypsum, while b-gypsum requires a complex process. The first process involves saturated steam in an autoclave, followed by grinding and dehydration.
The second process involves chemical activation. Chemical activation entails adding agents to enhance the process efficiency. A chemical agent is used to increase the binder’s reactivity. Excess energy is released on the surface of the gypsum particles, which contributes to a higher reactivity.
Processes involved in gypsum powder production line
The process of producing gypsum powder involves several processes. These are mainly the following. Crushing, grinding, lifting, conveying, and drying are all carried out. The end product is a powder that is suitable for many uses. This type of powder is widely used in ceramics, dentistry, building materials, and crafts.
The first process is the modification of gypsum. This modification results in a product with increased strength and lower porosity. It is a complex process, as it requires the use of calcium or magnesium chloride and saturated steam. It also involves dripping.
The second process is the dehydration process. In this step, the gypsum is separated from the water. Then, it is sent to a clinker warehouse for storage. After this, it is sent to a workshop for production of gypsum products.
The third step is the grinding stage. The AVS can process wet or dry gypsum powder. It can also be used for the production of dry construction mixes. Another feature of the AVS is that it is compact and lightweight. This feature allows it to replace bulky equipment. In addition, it can easily integrate with existing production lines.
Another important step in the production of gypsum is the recycling of waste. The recycling of gypsum can help to save the environment. This material is a great fertilizer and can improve the quality of soil. It is also used as a retarder for Portland cement in the construction industry.
The gypsum ore is mined in underground mines and brought to the processing plant. It is further crushed and screened to a certain fineness level. Next, it needs to be dried. Drying is carried out by rotary dryers. Then, it is conveyed to roller mills. In roller mills, the gypsum is ground to less than 149 micrometers. Once this is completed, the gypsum powder is ready to be used.
Before grinding, gypsum should be crushed. This is especially important when the gypsum is going to be heated in a pan. The gypsum should be crushed to a fine grain. Most crushing plants use jaw, cone, and impact crushers. Once the crushed gypsum has been reduced to a fine powder, the next step is to pass the material through a sieve to remove large grains and impurities.
Cost of gypsum powder production line
A gypsum powder production line is a machine that produces gypsum products. These products can be used in a number of applications, such as the concrete industry and as a retarder for Portland cement. They can also be used to improve the pH balance of soils. Another common use for gypsum is in medicine. This mineral is an important ingredient in Baihu Tang, a famous Chinese medicine. It is effective in treating high fever and in the treatment of fractures.
The cost of a gypsum powder production line varies depending on its features, accuracy, and use. In general, the cost ranges from $ 28.8 per ton for raw material, to $403.6 per ton for refined powder. In addition, the cost depends on the type of gypsum ore used. For example, cooking gypsum costs $ 72.1-$317.2 per ton, while refined gypsum costs $ 201.8-$ 720.8 per ton.
A gypsum powder production line involves several different machines and equipment, including a fully automated brick-making machine, a mobile mortar batch plant, and a gypsum board-paper machine. Moreover, the equipment includes a grinding mill and a paper-making machine.
The gypsum powder production line grinds gypsum by dry method, reducing the need for screening. It also has a variable frequency separator that helps reduce the amount of gypsum powder. It has an advanced dust wiper to meet environmental protection requirements.
Gypsum is an important material for the construction industry, especially when used as a plaster board. Besides, it is also used as an industrial material. It can also be used in mold production, which is highly demanded. A gypsum production line can help the mold industry grow at a rapid pace.