Hand Held Laser Welding Machine
LightWELD, a hand held laser welding machine, has many advantages over conventional machineries. Compared with traditional welding machines, it has many advantages, including the portability and flexibility, and can weld any part of the workpiece at any angle. It can be used for outdoor welding, and has different angle nozzles to meet various welding requirements. Handheld laser welding machines are more environmentally friendly, consuming eighty to ninety percent less electric energy than traditional machineries. They produce low welding heat input and little deformation after welding, and save 80 to 90 percent of electricity. In addition, they save a significant amount of labor costs and reduce a great deal of electric consumption.
LightWELD is a hand-held laser welding machine
The LightWELD 1500XC is an advanced hand-held laser welding machine. IPG introduced the new model at FABTECH Chicago, and says it expands the LightWELD system with a new cleaning mode that allows users to achieve superior results faster. It offers a clean, dust-free environment that helps keep work areas free from contaminants. The new model can also be used to clean materials, a key benefit for fabricators.
The LightWELD 1500 handheld laser welding machine is easy to use and features simple controls. The lightweight machine features 74 stored presets and a user-defined process parameter, which improves productivity and quality. It is able to weld both thin and thick metals. Its high-conductivity fibers enable it to weld dissimilar metals. This feature helps reduce scrap and costs per part.
The LightWELD’s ergonomic design and patented fiber laser technologies enable easy operation and fast welding. It can weld up to 4 mm of material with minimal heat. It also has 74 stored preset modes, enabling the operator to adjust the power for the specific material or part configurations. Its small size and air-cooling system make it portable and easy to operate. With the patented IPG fiber laser technology, it enables fast, accurate welding and minimal burnthrough or undercut.
The LightWELD XR has a wobble-welding mode that allows up to 5 mm of extra weld width. This feature increases capability and provides highly aesthetic seams. Additionally, it has a 5-m delivery cable, allowing it to reach a larger area of a part. It is equipped with gas and external connectivity connections, and includes advanced features such as multi-level sensors and interlocks. Besides the built-in laser, it comes equipped with wire feeders and a range of welding tip configurations.
With the versatility of handheld laser welding machines, this technology is gaining popularity and is set to become the industry standard for industrial welding. Whether you’re fabricating water tanks, manufacturing distribution boxes, or building cabinets, laser welding will soon be the way to go. The LightWELD also makes it possible to weld irregular surfaces without the need for a fixture. These machines are fast, efficient, and highly customizable, and are ideal for a wide range of applications.
The LightWELD is a hand-held system that is easy to use. It reduces the need for extensive preparation and technical training for welding operators. It also offers high speed, low deformation, and a small heat-affected zone, making it an ideal choice for manufacturing jobs. It is ideal for production and repair operations, and can help you save up to 90% on electric costs while improving the quality of your work.
Applications of hand-held laser welding machine
The advantages of hand-held laser welding machine are its flexibility and convenience. With its moving pulleys, the machine can be adjusted at any time to suit various working environments. Moreover, the machine’s adjustable nozzle allows it to complete stitch, butt, and vertical welding. Its changing nozzle enables it to complete cutting as well. Furthermore, it can weld large parts in an efficient and fast way.
The main application of hand-held laser welding machine is in the fabrication of large workpieces. Due to its low heat-affected area, the welded workpieces are not easily deformed or blackened. Besides, the melted materials can be welded stably and quickly without causing any depression on the workpiece. In addition, the welding depth can be adjusted easily, and the finished workpiece has an improved firmness.
The handheld laser welding machine is suitable for a wide range of applications, and can weld various kinds of materials. The laser beam is easy to focus, and optical instruments can serve as alignment guides. Furthermore, the machine doesn’t need electrodes, which makes it ideal for welding dissimilar materials. Its low-impact power and high-speed welding makes it a good match for many applications. You’ll save a significant portion of your labor costs.
Handheld laser welding machine is suitable for different types of metals. It can weld carbon steel, stainless steel, aluminum, copper-brass, titanium, and gold. The machine can work for a decade or longer without any repairs, and is also environmentally friendly. Aside from its flexibility and efficiency, hand-held laser welding machine is also available in a range of sizes and features. They are available in various styles and models, and you’re sure to find the best-suited machine for your welding needs.
The laser beam’s high power density allows it to heat metals quickly and efficiently. This process can also produce a high-quality weld. Laser welding is a good choice for welding thin-walled parts and precision parts. The machine is also capable of performing spot, butt, and overlap welding. Its operation is very simple and easy to use. And the best part is that it’s completely safe for people of all ages.
Besides being efficient, hand-held laser welding machine can also reduce processing cost. It can save 80% to 90% electric energy. In addition, the machine has the ability to finish welding on dissimilar metals with a small heat affected zone. These benefits make hand-held laser welding machine a good choice for the industry. This welding machine is also a perfect tool for precise welding of small open parts. It can save on the cost of labor when compared with conventional welding machines.
Another advantage of using a hand-held laser welding machine is that it is very easy to use and learn. An ordinary worker can use it after a short training period and achieve high-quality welding results. However, one disadvantage of laser welding machine is that its weld width and depth are very small. In addition, it is also not suitable for thick metals such as steel. It is also associated with many health hazards.
Maintenance of laser welding machine
The first thing you need to do to ensure that your hand held laser welding machine is safe is to make sure that the control cabinet is free of flammable and liquid materials. Also, keep the temperature of the room at least 25 degrees Celsius. Moreover, you need to check the power cord of your machine and make sure that it has been well-ventilated. Regular cleaning is essential to ensure the machine’s safety.
In addition to performing routine maintenance, you need to regularly inspect the welding machine to make sure it’s still working properly. Regular inspections and comprehensive repairs will help you to extend the service life of your machine and ensure maximum safety. With regular inspections and maintenance, you’ll be able to avoid problems with your hand held laser welding machine and increase its performance and safety. For further information, consult a welding machine repair service.
Handheld laser welding machines produce a large amount of metal dust. This metal dust will adhere to the equipment and increase wear on the different parts. In addition, it can also impair the transmittance of the focusing lens, which will negatively affect the accuracy of welding. To prevent this issue, it’s best to take the time to learn how to properly maintain the hand held laser welding machine. Once you’ve mastered the basics of hand held laser welding, you’ll be ready to perform welding jobs with more confidence.
Carefully clean the laser output head. The optical lens and the cutting head cavity should be free from dust and debris. Also, make sure the protective cap is clean, otherwise it will pollute the output head. This hand held laser welding machine is equipped with a double pendulum that allows you to adjust the energy density on the fly. You can weld effectively within a range of 0.2 to 5 mm.
In order to ensure optimum performance, you need to perform regular maintenance checks. Besides regular cleaning, you also need to make sure that the power supply is stable and the grounded wire is in good condition. Besides, you also need to make sure that the power cord and the cooling system are properly connected. Otherwise, the laser can be damaged irreparably. If you don’t follow these steps, your hand held laser welding machine can cause damage.
Handheld laser welding equipment is easy to operate. With its intuitive interface, it reduces the time needed to prepare workpieces. It also reduces the number of technical requirements for welding operators. Stainless steel products can be made without adding welding wire. Moreover, you can easily adjust the parameters according to the thickness of the stainless steel plate. Handheld laser welding machine is capable of producing better quality welds and a neat appearance.